Roche

System Summary:

Roche Diagnostics Corporation partnered with ASAP Automation to redesign their Indianapolis distribution center. Roche Diagnostics is a world-leading manufacturer of medical diagnostic equipment and products, with 130,000 square feet in their distribution facility. With the fusion of advanced material handling technology and a "real-time" warehouse management information system, Exacta®, Roche Diagnostics is realizing a tremendous return on investment (ROI).

Roche Diagnostics Case Study

Customized graphical user interface (GUI) screens, on-line maintenance and troubleshooting which incorporates interactive multimedia, and trouble shooting which incorporates interactive multimedia, and remote access video cameras provide live feedback on the system's activities.

Key Results:

  • Order fulfillment rate increased from 60% to 95%
  • Reduction in labor required
    Reduced cost per unit handled
  • Reduced order cycle time
  • Ease of use for operators
  • Increased order throughput capacity for growth

Key Technology:

  • Exacta™ , Warehouse Management and Control Systems (WMCS) emphasizing the automated pick, pack, and manifest operations.
  • PC based Visual Logic Controls (VLC) on Windows NT (Steeplechase)
    Certified interface with SAP Enterprise level software
  • Unattended dynamic manifesting (TanData)
  • Hytrol EZ Logic Conveyors
  • RF data collection network
  • ASAP Automation light directed picking or Pick to Light (PTL)
  • White Storage horizontal carousels
  • Two-level horizontal carousel pick modules with integrated cooler
  • Two-level carton flow light directed picking or Pick to Light (PTL) cooler pick module
  • Full case RF picking module from pallet rack