Cambium Learning

System Summary

Cambium Learning is one of the largest US providers of educational curricula and materials for “at-risk” and “special” student populations. Cambium Learning brands include Sopris West Educational Services, IntelliTools, Kurzweil Educational Systems, and Metropolitan Teaching and Learning.

Cambium Learning Case Study

Business ChallengeWarehouse Control Software

  • Consolidate all facilities into single, state-of-the-art global Distribution Center in Longmont, Colorado
  • Grow revenue 3.5 times through 2011
  • Support growth with the current manning infrastructure
  • Reduce labor cost per carton by 15% in Year one, 20% in Year two, and 10% in Year three
  • Improve cycle counting accuracy

Key Technologies Cambium Learning

  • Exacta Warehouse Control System with Bastian Material Handling Steeplechase PC based control system
  • Exacta Connect real-time socket-based Interface to Red Prairie Warehouse Management System
  • Use of Exacta Automated Order Routing (AOR) part of the Warehouse Control System for intelligent routing of pick and replenishment orders
  • Quality Check workstation with inline weight check logic built directly into AOR
  • Exacta Manager with configuration and reporting modules
  • Approximately 5,500 ft. of Hytrol conveyor
  • One-level pick module with 4 lanes and 1 shelf area (loose pick) lane

Results

  • Cycle count accuracy levels were improved
  • Throughput measurements during peak periods exceeded more than 30+ cartons / minute
  • Cambium Learning is on track to meet revenue and growth goals, as well as reduce labor costs